Envalior: Reducing Costs and Improving Service Through Near-Site Distribution
Manufacturing
WSI Warehousing

Envalior: Reducing Costs and Improving Service Through Near-Site Distribution

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The Client

A global provider of high-performance engineering materials. In critical industries such as automotive, electronics, and industrial manufacturing, materials must flow efficiently and reliably to maintain operational performance and meet customer demand.

The Project

Envalior's existing distribution network required materials to travel long distances to support manufacturing, resulting in elevated transportation costs and limited flexibility in meeting just-in-time production requirements.

Project Overview

The company's existing distribution network required materials to be transported over longer distances to support its manufacturing operations. This resulted in elevated transportation costs and limited flexibility in meeting just-in-time (JIT) production requirements. Inefficiencies in material flow created potential risks to production continuity and responsiveness.

Project Type

Near-site distribution center implementation

Operational Focus

Just-in-time plant support and material flow

Performance Improvement

$7.0M transportation savings and 90% faster delivery response

$7.0M
Transportation Savings Over 5 Years
99%
Reduction in Transportation Distance
99.4%
Reduction in CO2 Emissions
90%
Faster Delivery Response

Execution Highlights

Reduce transportation costs associated with plant support

Improve responsiveness to JIT manufacturing needs

Increase service levels to the production facility

Outcomes

A near-site distribution center was designed and implemented adjacent to the company's manufacturing facility, providing same-day replenishment capability that supports uninterrupted just-in-time production.

Generated more than $7.0 million in transportation savings over the five-year contract term while creating a more sustainable supply chain through a 99% reduction in transportation distance and a 99.4% reduction in transportation-related CO2 emissions.

Reduced delivery response times by approximately 90%, significantly improving material availability and enabling uninterrupted manufacturing operations with zero production interruptions attributable to material shortages.

Approach

A near-site distribution center was designed and implemented adjacent to the company's manufacturing facility, providing same-day replenishment capability that supports uninterrupted just-in-time production.

Generated more than $7.0 million in transportation savings over the five-year contract term while creating a more sustainable supply chain through a 99% reduction in transportation distance and a 99.4% reduction in transportation-related CO2 emissions.

Reduced delivery response times by approximately 90%, significantly improving material availability and enabling uninterrupted manufacturing operations with zero production interruptions attributable to material shortages.

Improved coordination between distribution and manufacturing operations for greater visibility, responsiveness, and supply chain performance.

TCG's near-site distribution solution allowed us to reduce costs while significantly improving our ability to support just-in-time production.

Start with a Network Assessment

Bring us your current lanes, warehouses, or brokerage needs. The TCG team will map where TCG, WSI, or another of our services fits.

Get Started
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      Case Study
      Manufacturing
      WSI Warehousing

      Envalior: Reducing Costs and Improving Service Through Near-Site Distribution

      The Client

      A global provider of high-performance engineering materials. In critical industries such as automotive, electronics, and industrial manufacturing, materials must flow efficiently and reliably to maintain operational performance and meet customer demand.

      The Project

      Envalior's existing distribution network required materials to travel long distances to support manufacturing, resulting in elevated transportation costs and limited flexibility in meeting just-in-time production requirements.

      Download PDF
      Envalior: Reducing Costs and Improving Service Through Near-Site Distribution

      Project Overview

      The company's existing distribution network required materials to be transported over longer distances to support its manufacturing operations. This resulted in elevated transportation costs and limited flexibility in meeting just-in-time (JIT) production requirements. Inefficiencies in material flow created potential risks to production continuity and responsiveness.

      Project Type

      Near-site distribution center implementation

      Operational Focus

      Just-in-time plant support and material flow

      Performance Improvement

      $7.0M transportation savings and 90% faster delivery response

      $7.0M
      Transportation Savings Over 5 Years
      99%
      Reduction in Transportation Distance
      99.4%
      Reduction in CO2 Emissions
      90%
      Faster Delivery Response

      Execution Highlights

      Reduce transportation costs associated with plant support

      Improve responsiveness to JIT manufacturing needs

      Increase service levels to the production facility

      Outcomes

      A near-site distribution center was designed and implemented adjacent to the company's manufacturing facility, providing same-day replenishment capability that supports uninterrupted just-in-time production.

      Generated more than $7.0 million in transportation savings over the five-year contract term while creating a more sustainable supply chain through a 99% reduction in transportation distance and a 99.4% reduction in transportation-related CO2 emissions.

      Reduced delivery response times by approximately 90%, significantly improving material availability and enabling uninterrupted manufacturing operations with zero production interruptions attributable to material shortages.

      Approach

      A near-site distribution center was designed and implemented adjacent to the company's manufacturing facility, providing same-day replenishment capability that supports uninterrupted just-in-time production.

      Generated more than $7.0 million in transportation savings over the five-year contract term while creating a more sustainable supply chain through a 99% reduction in transportation distance and a 99.4% reduction in transportation-related CO2 emissions.

      Reduced delivery response times by approximately 90%, significantly improving material availability and enabling uninterrupted manufacturing operations with zero production interruptions attributable to material shortages.

      Improved coordination between distribution and manufacturing operations for greater visibility, responsiveness, and supply chain performance.

      TC

      TCG's near-site distribution solution allowed us to reduce costs while significantly improving our ability to support just-in-time production.

      Start with a Network Assessment

      Bring us your current lanes, warehouses, or brokerage needs. The TCG team will map where TCG, WSI, or another of our services fits.

      Get Started

      More Case Studies

      View All →
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